Production Process of Solar Road Studs

Solar road studs are not uncommon on the roads today. They are not conspicuous during the day, but at night or in a dark environment, solar powered road studs can emit light on their own. They will emit bright or even flashing lights, like a lighthouse in the dark, indicating the direction of progress for passing vehicles and pedestrians, marking the edges and lanes of the road clearly, so that they can move along the right road and effectively reduce traffic accidents. Do you know what the background of solar road studs is? How are solar road studs made?

The background of the emergence of solar led road studs is that the construction focus of highways has gradually shifted to mountainous areas and relatively backward economic development areas. The highways in these areas have a special climate and environment, with dense vegetation in the mountains, humid and rainy, so these sections of the road usually have heavy fog and other weather that is not conducive to travel. In addition, the power grid coverage in these areas is incomplete, and the cost of laying electricity is too high. Therefore, these solar road studs, independent of the power grid, have come into being. Drivers are driving on the highway at a high speed. The complex road environment will bring them safety hazards, especially at night or when there is heavy fog. The light emitted by solar powered road studs can point them in the direction and light up the road, greatly improving the driving experience and ensuring traffic safety.

Solar road studs are a combination of solar technology and LED light sources. Therefore, the production of solar powered road reflectors requires the use of solar technology to capture sunlight and convert it into electricity to power the LED light source. The main production steps are as follows:

These materials generally include shell materials, electronic components, and sealing materials. The shell materials can generally be selected from aluminum alloy, plastic, stainless steel, glass, etc. After the materials are prepared, they can be cut or molded; electronic components include solar panels, light sources, batteries, control circuits, etc.; sealing materials include epoxy resin, silicone, etc., which are used for sealing and waterproofing.

Fix the cut solar panels inside the shell to ensure accurate position and close fit with the shell. Next, embed the LED lights in the predetermined position to ensure that the light can be evenly transmitted. Finally, weld the control board, battery, LED, and solar panels to assemble them into a complete electronic module.

Infuse epoxy resin or silicone at the joints between the electronic components and the shell to ensure sealing. After complete curing, conduct a waterproof test to verify whether the solar powered road studs can withstand rain or flooding.

The functional tests of solar led road studs mainly include photoelectric performance tests, environmental adaptability tests, and pressure tests. We mainly need to test the charging capacity of solar panels, battery storage, and the brightness and working time of LED light sources. In addition, we need to test the stability of the product under different climatic conditions, such as high temperature, low temperature, salt spray, and acid and alkali environments. Finally, a pressure test is conducted to simulate vehicle rolling conditions and test the compressive strength.

Only through rigorous production and testing can the quality of solar powered road reflectors be guaranteed, and they can play their due role on the road. Solar road studs are an important traffic safety infrastructure and also provide safety protection for the rapid development of highways. If you also want a more secure guarantee on your road, please contact us. We can tailor lighting and basic safety facilities for your road. We look forward to cooperating with you.